REPAIR OPTIONS

Get the best out of your Cat engine

Especially for inland shipping
Maximum result out of your Cat engine
Affordable, durable and efficient

Extend the life of your engine to suit your situation and purpose

Depending on, among other things, the load, fuel consumption and hours run of your propulsion engine or generator set, it will show wear over time. In addition to the condition of the engine, the best choice to make as soon as your engine is due for maintenance also depends on the available repair time, your operational management and the age of your ship/engine.

To offer you a solution that best suits your situation, Pon Power offers repairs in 5 levels, or Repair Options. This can be a repair to restore your system to a completely new condition or a repair with the aim of extending the life of your system.

Benefits of repair options

Protects and extends the life of important components by replacing relevant wear parts.
Restores fuel efficiency to the optimum level, reducing your fuel consumption and costs.
Prevents leaks through timely gasket replacement.
Reduces oil consumption through timely replacement of worn parts.
Contributes to the continuity of your business operations by preventing unplanned downtime.

Which level best suits your situation?

Level 1

Preventive maintenance

Low maintenance costs thanks to overhaul of own components and rapid availability.

Tasks	Components
Overhaul if possible	Water pump(s) Turbocharger(s) Fuel pump and governor Fuel booster pump
Caterpillar REMAN	-
Testing and replacing for REMAN if necessary	Atomisers or injectors
Cleaning and pressure testing	Aftercooler Oil cooler
Replacing	Thermostats Filters (oil, fuel and air) Gaskets, O-rings and seals

Level 2

Top-end overhaul

Well-considered balance between costs and lead time by overhauling own parts and use new parts.

Tasks	Components
Overhaul if possible	Water pump(s) Turbocharger(s) Fuel pump and governor Fuel booster pump Cylinder head(s)
Caterpillar REMAN	-
Testing and replacing for REMAN if necessary	Atomisers or injectors
Cleaning and pressure testing	Aftercooler Oil cooler
Replacing	Thermostats Filters (oil, fuel and air) Gaskets, O-rings and seals

Level 3

Top-end overhaul

Optimal balance and lead time by using Cat exchange parts and new parts.

Tasks	Components
Overhaul if possible	Water pump(s) Turbocharger(s) Fuel pump and governor Fuel booster pump
Caterpillar REMAN	Cylinder head(s)
Testing and replacing for REMAN if necessary	Atomisers or injectors
Cleaning and pressure testing	Aftercooler Oil cooler
Replacing	Thermostats Filters (oil, fuel and air) Gaskets, O-rings and seals

Level 4

Major overhaul

Well-considered balance between costs and lead time by overhauling own parts and use new parts.

Tasks	Components
Overhaul if possible	Water pump(s) Turbocharger(s) Fuel pump and governor Fuel booster pump Cylinder head(s) Pistons Drive rods Oil pump
Caterpillar REMAN
Testing and replacing for REMAN if necessary	Torsional vibration damper Atomisers or injectors
Cleaning and pressure testing	Aftercooler Oil cooler
Replacing	Thermostats Filters (oil, fuel and air) Gaskets, O-rings and seals Main bearings Drive rod bearings Camshaft bearings Gear bearings Piston rings Linings

Level 5

Major overhaul

Optimal balance and lead time by using Cat exchange parts and new parts.

Tasks	Components
Overhaul if possible	Water pump(s) Turbocharger(s) Fuel pump and governor Fuel booster pump Oil pump
Caterpillar REMAN	Cylinder head(s) PowerPacks (piston, liner, drive rod, piston rings) Atomisers or injectors
Testing and replacing for REMAN if necessary	Torsional vibration damper
Cleaning and pressure testing	Aftercooler Oil cooler
Replacing	Thermostats Filters (oil, fuel and air) Gaskets, O-rings and seals Main bearings Conection rod bearings Camshaft bearings Gear bearings

12 months of Cat warranty, also on Repair Options

With Repair Options, you can take advantage of the long life of Cat components with a 12-month warranty, but at a reduced rate.

In addition, if any of the overhauled or used parts (new or Reman) in your overhaul are found to be defective and cause damage, not only will the new or Reman part be replaced, but all resulting damage to other parts will be covered.